About Us
A simple idea, grown into a full textile platform
AIRLOOM was created around a simple idea: comfort textiles should feel refined, perform consistently, and be supplied with the same discipline as any critical product category. What began with pillows, blankets, and soft goods developed for travel and premium service environments has grown into a wider textile platform serving both hospitality and aviation.
Built on a closed, fully integrated supply chain in Egypt, AIRLOOM brings together development, manufacturing, finishing, and delivery within one coordinated production ecosystem. This structure allows for stronger cost efficiency, shorter lead times, tighter quality control, and greater flexibility across materials, specifications, and branding requirements. Supported by Egypt’s textile heritage, large-scale manufacturing base, and strategic export position, AIRLOOM offers a dependable platform for clients seeking well-made products, responsive execution, and long-term supply consistency. It also allows for more sustainable product routes, including recycled polyester options and selected recovery-and-recycling programs for used comfort textiles.
Capacity
Annual fabric capacity
Manufacturing capacity across AIRLOOM's core fabric categories, backed by the wider textile platform supporting the business.
95 million m² / year across the platform
Approximately 21 million woven blankets, or 112 million pillow covers, or 7 million duvet covers each year.
Approximately 19 million fleece blankets each year.
Approximately 44 million headrest covers each year.
Unit equivalents assume standard specifications including cutting and seam allowance. Confirm against your own specification.
Broader supporting manufacturing strength
The wider textile platform supporting AIRLOOM has also undergone major modernization, with expanded annual capacities reaching:
198 million
Meters of textiles
133,000
Tons of yarn
50 million
Ready-made garments
15,000
Tons of wool fabrics
Supply Chain
From raw material to finished product
AIRLOOM operates through two main raw-material routes — cotton and polyester — which begin differently, then come together within one integrated manufacturing operation in Egypt.
- 01
Raw material route
Two main raw-material routes, each starting differently before converging into the same integrated manufacturing operation in Egypt.
- CottonCleaned, prepared, and spun into yarn before moving into the appropriate fabric-production facility.
- PolyesterBegins at polymer stage and is converted into either filament or staple, depending on the product requirement.
- 02
Fabric production
From there, materials move into the relevant specialized facility within the same supply chain:
- Woven facilityFor woven pillow covers, duvet shells, woven blankets, bed linen, and other woven products.
- Circular knitting / fleece facilityFor fleece blankets and knitted comfort textiles.
- Non-woven facilityFor headrest covers and other non-woven applications.
- 03
Dyeing & finishing
Produced fabrics then move into dedicated dyeing and finishing facilities within the same manufacturing platform, where color, hand-feel, and performance specifications are applied.
- 04
Confection & product assembly
Finished fabrics move into dedicated confection facilities for cutting, sewing, quilting, filling, labeling, and packing into final products.
- 05
Quality control & delivery
All finished goods pass through inspection, packing, and export preparation within the same integrated operation, ensuring consistency, efficiency, and dependable delivery.
Certified quality
Independently certified, program after program
Quality control is built into the manufacturing framework itself, not inspected in after the fact.
OEKO-TEX® Standard 100
Every material tested for harmful substances, independently certified.
ISO 9001:2015
Quality management certified across the manufacturing framework.
ISO 50001:2018
Energy management certified across manufacturing operations.
Where we operate
Commercially based in Ireland, manufacturing in Egypt
AIRLOOM's commercial operations are based in Ireland, with manufacturing carried out through partner facilities in Giza, Egypt — close enough to source and inspect directly, structured to serve clients across Europe, the Gulf, and beyond.